ADHESIVES

Bond-Ply 800

Features & Benefits

  • Thermal impedance: 0.60°C-in2/W (@50 psi)
  •  High bond strength to most epoxies and metals
  •  Double-sided, pressure sensitive adhesive tape
  •  High performance, thermally conductive acrylic adhesive
  •  More cost-effective than heat-cure adhesive, screw mounting or clip mounting

Properties

Typical properties of Bond-Ply 800
Properties Imperial Value Metric Value Test Method
Reinforcement Carrier Fiberglass Fiberglass ***
Color Gray Gray Visual
Typical Use Temp (°F) / (°C) -40 to 257 -40 to 125 ***
Thickness (inch) / (mm) 0.005, 0.008 0.127, 0.203 ASTM D374
Elongation (%45° to Warp and Fill) 70 70 ASTM D412
Tensile Strength (psi) / (MPa) 70 70 ASTM D412
CTE (ppm) 600 600 ASTM D3386
Glass Transition (ºF) / (ºC) 600 600 ASTM D3386
Typical properties of Bond-Ply 800
Electrical Imperial Value Metric Value Test Method
Dielectric Constant (1000 Hz) 4.0 ASTM D150
Volume Resistivity (Ohm-meter) 10^11 ASTM D257
Dielectric Breakdown Voltage - 0.005" (Vac) 4000 ASTM D149
Dielectric Breakdown Voltage - 0.008" (Vac) 4000 ASTM D149
Dielectric Breakdown Voltage - 0.011" (Vac) 6000 ASTM D149
Typical properties of Bond-Ply 800
Thermal Imperial Value Metric Value Test Method
Thermal Conductivity (W/m-K) 0.8 ASTM D5470
Typical properties of Bond-Ply 800
Pressure (psi) 10 25 50 100 200
TO-220 Thermal Performance (°C/W) 0.005" 5.0 5.0 4.8 4.3 4.2
TO-220 Thermal Performance (°C/W) 0.007" 1500 10 ASTM D412
TO-220 Thermal Performance (°C/W) 0.008" 5.0 5.0 4.8 4.3 4.2
Thermal Impedance (ºC-in2/W) 0.005" 0.63 0.62 0.60 0.58 0.57
Thermal Impedance (ºC-in2/W) 0.008" 0.63 0.62 0.60 0.58 0.57
Thermal Impedance (ºC-in2/W) 0.011" 0.78 0.74 0.72 0.71 0.71
TO-220 Thermal Performance (°C/W) 0.010" 6.2 6.0 5.6 5.3 5.2
Typical properties of Bond-Ply 800
Electrical Value Test Method
Flame Rating V-O U.L. 94
Typical properties of Bond-Ply 800
Adhesion Imperial Value Metric Value Test Method
Lap Shear @ RT (psi) / (MPa) (1) 150 1.0 ASTM D1002
Lap Shear after 5 hr @ 100ºC 150 1.0 ASTM D1002